ULTRA SONIC WELDING MACHINE

The Ultrasonic welding of plastics uses high frequency sound waves to create frictional heat between thermoplastic materials.

ADVANTAGES OF ULTRASONIC PLASTIC WELDING

• Ultrasonic welding has numerous advantages including speed, weld quality, weld strength, consistency and efficiency.
• It is enviornmentally safe as there are no chemicals to be used in the process, less energy requirement and is computer controlled.
• Process requires less manpower and time.

HEAT STACKING MACHINES

Heat stacking machines are beneficial when joining two parts that consist of different material which cannot normally be ultrasonically welded.

HEAT STACKING PROCESS BENEFITS

• Cost Effective.
• Short Cycle Times.
• Tight Assemblies
• Excellent Repeatability and Process Control
• Elimination of mechanical fasteners and adhesives

HEAT INSERTION MACHINE

Heat Insertion is a process where in a heated thermal tip embeds a metal insert into a plastic application.
Used for assembly of metal parts with plastic parts permanent.
Such parts used in automotive for fasting with metal parts in Vehicles.

WE SPECIALIZED IN SPM'S FOR

• Foot Board - Bolt inserts
• Intake Manifolds - Nut Inserts
• Washer Tanks - Bushes
• Radiator Tank - Bushes

HOT PLATE WELDING MACHINE

Hot plate welding is the process of joining two parts of a plastic component using heated plate.

ADVANTAGES of HOT PLATE WELDING INCLUDE

• Precise control of the melt temperature.
• Excellent Weld Strength
• Ability to weld large & complex parts
• Easy of attaining hermetic seals.

INFRARED WELDING

Infrared welding is the process of joining plastic components with the use of electric quartz glass infrared emitters.

COST ADVANTAGES

• Creates value for future designs by offering greater design flexibility
• Reduce injection tooling costs
• No cost to convert present design to IR welding
• Improved part quality.
• Improves supplier ability to respond quickly to customer needs
• Reduce overall cost on every program
• Reduce energy cost significantly

ASSEMBLY AND PUNCTING

Our presses can be operated both by hand and by our power packs i.e. manually
to hydraulic presses, which are operated by our hydraulic power packs. Our team
of highly qualified and skilled engineers as constantly come out with several
innovations to ensure the efficiency of our hydraulic presses.

• Automatic cycle count
• SPC study
• Quick die change package
• Die parking area
• Automatic lubrication
• Preventive maintenance alerts
• Three side safety fencing
• Power pack with Pressure; Level switch feed back
• Job Counter

POKA YOKE SETUP

Today, this concept is in wide use in Japan. Toyota Motor Corporation, whose
production system Shingo help design, averages twelve poka-yoke devices.
Per machine in their manufacturing plants, thus validating the concept as beneficial to
industry.

POTENTIAL BENEFITS ARE

• Elimination of set-up errors and improved quality
• Production capacity
• Simplified and improved housekeeping
• Increased safety
• Lower costs
• Lower skill requirements
• Increased production flexibility
• Improved operator attitudes